CLINISUPPLIES CASE STUDY

50%

ORDER PROCESS TIME REDUCTION

99.9%

INCREASED ORDER ACCURACY

30%

LABOUR REALLOCATION

KEY CLIENT INFORMATION:

INDUSTRY

HEALTH CARE

PRODUCTS

DESIGN & DISTRIBUTION OF MEDICAL DEVICES

LOCATIONS

UK-BASED

EXECUTIVE SUMMARY

Clinisupplies, a leading UK-based medical supplies manufacturer, recognised the need to modernise its warehouse operations to enhance efficiency, improve order accuracy, and meet growing demand.

To achieve this, they partnered with Caja Robotics and Milestone Projects to implement a cutting-edge Goods-to-Person Automated Guided Vehicle (AGV) system.

This strategic automation initiative resulted in substantial gains, including streamlined workflows, optimised labour allocation, and enhanced scalability. Delivered on time and within budget, the success of this project has laid the foundation for ongoing innovations and continued collaboration.

INTRODUCTION

Company Overview

Established in 2000, Clinisupplies specialises in manufacturing and supplying medical products designed to manage acute and chronic conditions, with a particular focus on bladder and bowel care.

With a commitment to improving patients’ quality of life, their products are distributed across hospitals, pharmacies, and healthcare providers throughout the UK.

Key Stakeholders:  

PROBLEM STATEMENT

The medical supplies industry demands high standards of efficiency and accuracy in order fulfilment to meet critical healthcare needs.

As demand grows and expectations for rapid delivery increase, adopting automation technologies has become essential companies like Clinisupplies for maintaining competitiveness, ensuring regulatory compliance, and improving supply chain resilience.

As part of our Build-Out process, we collaborated closely with Clinisupplies to identify key operational bottlenecks and develop a structured approach to automation.

Our assessment highlighted the following challenges:

MANUAL WAREHOUSE OPERATIONS
Reliance on manual processes resulted in inefficiencies, slow turnaround times, and limited scalability.
INCREASING ORDER VOLUMES
Growing demand required faster and more accurate order fulfilment.
LABOUR DEPENDENCE
High reliance on manual labour posed challenges in meeting peak demands, increasing costs, and maintaining consistency.

BUSINESS IMPACT

Without addressing these challenges, Clinisupplies risked delays in order fulfilment, increased operational costs, and potential declines in customer satisfaction. A scalable, technology-driven approach was necessary to sustain growth while maintaining service excellence.

Recognising the need for a strategic transformation, Clinisupplies engaged Milestone Projects to ensure a smooth and effective automation rollout. Leveraging our Build-Out services, we provided expertise in infrastructure preparation, system integration, and workforce enablement, laying the groundwork for a future-proof logistics operation.

IMPLEMENTATION PROCESS

To overcome these challenges, Clinisupplies partnered with Caja Robotics to implement a Goods-to-Person AGV system and engaged Milestone Projects to prepare the warehouse infrastructure for seamless automation.

The solution included:

WAREHOUSE FLOOR PREPARATION
2-year phased implementation from business case approval to go-live.
SYSTEM INTEGRATION
Seamless integration of the AGV system with existing Warehouse Management Systems (WMS) for synchronised operations.
STAFF TRAINING
Comprehensive training programmes to equip warehouse staff with the necessary skills to operate and maintain the new automated system effectively.

CHALLENGES & SOLUTIONS

Challenges:

Infrastructure Limitations

The existing warehouse floor required modifications to support AGV operations.

System Integration

Ensuring seamless communication between the AGV system and existing WMS.

Change Management

Transitioning staff to new automated processes.

Solutions:

Floor Assessments & Enhancements

Milestone Projects conducted thorough floor assessments and implemented necessary enhancements to meet AGV specifications.

Custom Integration Protocols

Collaborated with IT teams to develop tailored integration solutions, enabling real-time data exchange and seamless operations.

Training & Support

Implemented comprehensive training programmes and provided ongoing support to facilitate staff adaptation and operational confidence.

KEY PROJECT ACHIEVEMENTS

Order Processing Times Reduced by 50%
Enabling Faster Fulfilment
Order Accuracy Increased to 99.9%
Significantly Reducing Errors
30% of Manual Labour Reallocated to Strategic Roles
Enhancing Workforce Utilisation
Established a Scalable System
Adapted to Future Growth and Demand Fluctuations

CLIENT TESTIMONIAL

We’re delighted to be partnering with Caja Robotics and are proud of the way this project combines investment in our two most valuable resources, people and technology, to help us create the perfect balance between intelligent adaptability and operational efficiency. This represents one step among many in the evolution of our approach, as we continue to make a real difference to our customers’ lives and to the wider health system each and every day.

KEY LEARNINGS & RECOMMENDATIONS

EARLY ASSESMENT IS ESSENTIAL
Conducting thorough infrastructure assessments from the outset helps identify and mitigate potential challenges before they impact the project timeline.
STAKEHOLDER COLLABORATION DRIVES SUCCESS
Engaging all stakeholders early fosters alignment, ensuring smoother implementation and minimising disruptions.
CONTINUOUS TRAINING MAXIMISES IMPACT
Ongoing staff training and support are crucial to sustaining the benefits of automation, empowering teams to adapt to new technologies effectively.

CONCLUSION

The successful implementation of the AGV system has transformed Clinisupplies’ warehouse operations, leading to significant improvements in efficiency, accuracy, and scalability. The project was delivered on time and within budget, demonstrating the effectiveness of the collaboration between Clinisupplies, Caja Robotics, and Milestone Projects.

This success has paved the way for ongoing projects, reinforcing Clinisupplies’ commitment to operational excellence and customer satisfaction.

If you’re looking for an automation solution for your warehouse, or you’re just looking for ways to improve efficiency in your material handling operations, you can see more of our case studies here, or you can get in touch with us with any questions about this project or our services.

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